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How to: Oil cooler on a 7th gen

28K views 30 replies 15 participants last post by  moo11123  
#1 · (Edited)
How to: Oil cooler on a 7th gen.

You will need:

Oil union (from japan 90402-28004 http://www.amayama.com/, US dealer cannot get this) $5.55 OD thread is 28mmx1.5 and the ID thread is 3/4"-16
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Oil cooler retaining bolt 15690-74030 ~$50 from dealer or free with oil cooler from junkyard ( modified camry one) You have to run a die down the threads all the way to the oil cooler and cut off the excess.
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Oil Cooler /w new o rings 15710-74040 $500+from dealer or ~$10 from junkyard (mid 90's camry)
4' of 1/2" heater hose
4 clamps
Some oil and coolant

Special tools:
12mm Allen socket
Large socket for the oil cooler bolt (30mm i think)
3/4 -16 die
Metal file
Dremel

You can do this without draining the oil but you will lose a couple onces and some coolant.

1. Remove the oil filter.

2. Remove the 12mm allen bolt union the oil filter screwed to.
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3. Install the new oil union.

4. Remove the intake manifold. (this requires a lot of unbolting)

5. Install 2' of hose on either side of the oil cooler with clamps
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6. Install oil cooler loosely with modified bolt.
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7. Remove the clamps holding the rubber covers on the coolant pipes.
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8. Meassure and cut one hose at a time and install them on the pipes where the covers were with clamps. It doesnt matter which one goes where. just dont kink the coolant lines. I ran mine up by the AC compessor.
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9. Tighten the oil cooler down with the hoses sticking out as far left as they can go.
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10. Install intake manifold and oil filter.

11. Top off oil and bleed coolant.

Done
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#2 · (Edited)
This thread is full of WIN!

Thank you, I've been looking into doing something like this for awhile now and you just made it a lot easier.

Edit: What specific years was the oil cooler offered on the camry? and... Why do you have to modify the camry oil retainer bolt? I don't understand why it's not the right length to begin with, seeing as it's the same length cooler and theres a new union in place. I'm sure there's a reason I'm just missing it. :)

Thanks again!
 
#3 ·
that oil cooler is for the 5S-FE. it also came on 6th gen celicas and MKII MR2's. this is a great idea. ill give you credit that i didnt think of this! Props to you!!!!!:applaud::applaud::applaud::thumbup::thumbup::thumbup::headbang::headbang::headbang::bowdown::bowdown::bowdown:
 
#4 ·
Well, I didnt think i would have to modify the the bolt either until i went to bolt it up the first time. When it tightened up there was about a 1" gap between the oil pan and cooler. The 5s-fe block is sunk-in where the cooler mounts and the 2zz is almost flush with the sealing ring. I also ordered a lotus bolt that is the right length but it is the wrong diameter. It could be turned down on a lathe to work but modifying the 5s one was easier since i dont have a lathe at work.
 
#6 ·
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hey guys are these the US part numbers?
 
#8 ·
hey how much you get yours for?
 
#9 · (Edited)
I got to oil cooler and bolt in the junk yard for ~$10 off of a mid 90's camry with the 5sfe. You dont wanna buy the oil cooler at the dealer, it cost over $500.
The union was ~$20 shipped from japan. You cant get it in the US dealers...i tried.

I dont have an oil temp gauge to see how much this is helping but since it came stock on cars in japan and Europe i figured it couldnt hurt. The only reason i did this was because i do track days in this car. It also helps warm the oil up faster on cold days since it always has coolant going through it.
 
#13 ·
any way you can get that union here in the US. plumbing store?
 
#18 ·
it will fit on the 1ZZ, thats not a problem, its finding the coolant lines to feed off of. another option for coolant lines are the throttle body lines. instead of going through the TB go through the oil cooler.

another issue that comes to mind is that newer 2ZZ block have a freeze plug in the block instead of that nipple. so it will need to be knocked out and tapped for an AN fitting.
 
#22 ·
#21 ·
we have these fitted stock on euro models - technically speaking they are heat tranfers not coolers. Mocal makes a proper oil cooler for the 2zz as fitted to the TTE Compressor model which would be the route i would take for track days as i dont think these "heat transfer" offer much advantage. if anyone is considereing a oil cooler go for a proper one that opens to a oil cooling rad by a thermo valve.
 
#27 · (Edited)
Well i searched Ă  lot. I cant find Ă  drawing of the coolant flow which is right. The link i provide earlier is not right. The 1zz coolant reservoir in the drawing has 4 attachement, mine have 3 like the 2zz


this one neither is correct for the 1zz.
https://www.ddperformanceresearch.c...nceresearch.com/admin/pdf_files/DDPR_INFO_TOYOTA_2ZZ-GE_COOLING_SYSTEM_INFO.pdf

Its Ă  very Nice description. I assume its right for the 2zz. IT looks Ă  lot like mine (eur 1zz-fe). Exept in my case the pressured line that goes to the coolant reservoir comes from the feeding line of the throtteboddy.
IT looks like its done so that when the engine is cold there wil flow coolant through the throtteboddy. When the engine is warm there flows no coolant through the throtteboddy.

Actualy i don't know whats happening in the coolant reservoir?

The thing is, in cold and warm operations there should be enough coolant flow to exchange enough heat. The lines through the TB looks a little small. So i want to pick the right feeding line.
 
#28 · (Edited)
Well i want to install this oil cooler on my turbo 1zz-fe.

I have this (from Ă  eu 2zz).

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Even the black bolt. Bult the seller mentioned that this is not the right bolt. IT should have Ă  valve (and holes) inside.
What i can find is that for the 2zz the 1569588411 should be the right bolt but in some catalogus the 1569522010 is mentioned to.
For the 1zz-fe mr2 (eu zzw30) only the 1569522010 is mentioned.

I cant find real pictures of both bolts. So i dont know the difference of those 2 bolts

From what i can find from drawings and descriptions of the bolts, i think the 1569588411 had holes And Ă  valve (like descripted in this thread). I think the 1569522010 has not And is the bolt i already have.

I am not sure. Does anyone know?

Other question related to the bolts is how is this intend to work?
The solid bolt Ă  understand.
The oil comes at the outside. Goes through the Cooler. Than through outside of the oilfilter, the filter material to the inside. Than through the Black bolt back to the engine.

But how does the one with the valves intend to work.
I can emagine that this is ment to create Ă  bypass when the oil has to much resistance through the cooler. Why i think this is because it shall be Ă  real challenge to seal the bolt with the union bolt. IT look like this is not the intension. There is no gasket or washer in the drawing between the oilcooler And the union bolt. So iT looks like the intention is that there can go oil. Only concern is that in case of the solid bolt this oil stands stil ( not flowing).

Can someone give Ă  clear explenatoin of the intended working please?